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应用实例 - chainflex® 高柔性电缆

Chainflex® 持久耐用,否则退货。

必须保证客户的生产流程不发生问题。因此有关的能量供应系统也必须运行可靠。这要求包括电缆在内的所有有关部件都能完成可靠地运行。易格斯是第一家开发出完整拖链系统的公司。chainflex® 高柔性电缆和拖链可以一起配套供货,系统质量得到保证(根据实际应用):拖链、高柔性电缆和质保单。设计原则基于丰富的电缆知识以及自1989年以来的无数次测试,从而确保今天世界各地的工厂设备不发生停机故障。

Steel industry

A central task in the plant for iron alloys is performed by the conveyor belts which transport the raw material to the melt reduction furnaces.

Steel industry    

Sealing system

An industrial camera monitors a robot which takes over the insertion of seals in the automotive industry.

Sealing system    

Chip card readers

Special, high tensile strength bus cables for chip card readers in a lift system.

Chip card readers    

Cables in high-speed use

Moving cables in high-speed use - igus energy chain systems in Hekuma plants

Cables in high-speed use    

High-performance cable system

The combination of chainflex cables and MFP8 RJ45 plug connectors offers outstanding transmission characteristics even after millions of cycles.

High-performance cable system    

Pick-and-place machine

Cables for 400 million strokes in ultra-fast pick-and-place movements.

Pick-and-place machine    

Large machining centres

Measuring system cable also transmits signals safely over large distances and thus ensures high machine availability.

Large machining centres    

煤仓

与输送煤的替代解决方案相比,重量和空间要求更低。

煤仓    

Collision Avoidance
System]

These applications test systems that will make driving cars safer.

Collision Avoidance  System]    

输煤系统

这个系统中的电动机需要大量的电缆。

输煤系统    

Reversible-head trimming shears

Quick tool changes permit continuous machining of metal bands on both sides.

Reversible-head trimming shears    

Filling unit

No more malfunctions when dosing fluids with precision.

Filling unit    

Handling roof tiles

No more cork screws and cable failures when transporting roof shingles.

Handling roof tiles    

Asphalting system

An asphalting system prototype that uses a pick&place portal to distribute the material from each batch.

Asphalting system    

Wastewater treatment plant

Due to the high robustness and stability, in a wastewater treatment plant near Saale, the decision was made for an E2/000 e-chain®.

Wastewater treatment plant    

帆船上的太阳能

为了防止受到户外环境影响,太将阳能电池的连接电缆安装在E2微型拖链中。

帆船上的太阳能    

Circuit board assembler

17 million cycles per year – chainflex® cables for PCB assembly machine.

Circuit board assembler    

Concrete manufacturing

chainflex® control cables significantly reduce the failure rate of the machine in the concrete factory.

Concrete manufacturing    

LED screen

Temperature-resistant chainflex® cables in an LED screen.

LED screen    

污水处理厂

代替电缆卷轴的拖链 - 自2000年起在污水处理厂正常稳定地运行

污水处理厂    

客运室的门

Control cables for extremely small bend radii in the passenger compartment doors in public transport vehicles.

客运室的门    

Stacking unit

300,000 double strokes a month impose rigorous requirements on the control cable.

Stacking unit    

堆肥厂

加热,研磨粉尘,强大气湿度:这些都只是堆肥厂的一些外界条件。

堆肥厂    

Furniture factory

Cables with high bending strength increase machine availability in the furniture industry.

Furniture factory    

Roof structure

Thanks to the construction with e-chains® in the thermal spas in Bad Wörishofen, about 100 meters of cable could be saved and the weight of the roof was reduced.

Roof structure    

木工行业

The igus® preassembled energy chains create a lasting, low-wear connection to the tools.

木工行业    

加工中心

Top condition even after 9 years - Preassembled energy supply systems for precision machines working under tough environmental conditions

加工中心    

Fairground rides

The demands on the facility are very high. All parts of the elevator are permanently exposed to wind and weather, and additional centrifugal forces act upon the parts by the 180° rotation.

Fairground rides    

Crane track

Crane travels up to 500 m with energy chain systems and cables from igus®.

Crane track    

Cold storage rooms

Tests showed that the Micro flizz® can also be operated in tough test conditions in the cold chamber at -40°C and today it is standard equipment of the new generation high speed lifting doors.

Cold storage rooms    

Tile factories

Extreme stressing from tile dus in the building material industry.

Tile factories    

有轨电车开关

该应用材料防高温碎屑,最高可达850 ºC,且不留痕迹。

有轨电车开关    

Loading and unloading facility

Rigorous requirements imposed on the energy supply: Cycle times and narrow bend radii are a considerable strain on energy supply and lines.

Loading and unloading facility    

Wood and sandwich processing

Here an energy supply system was developed from standard parts, whose piggyback system at last allocates a
defined place for the large volume suction hoses.

Wood and sandwich processing    

Automation

Use without limits - Preassembled energy supply system for the automation.

Automation    

Machine tool manufacture

From special design to standard model - Preassembled energy supply systems reduce the costs in machine tool making in the long term.

Machine tool manufacture    

加工中心

预装配供能系统完美匹配机床行业的高需求。

加工中心    

Wood-sawing machines

Unlike in former times, the Homag-Sawtech AG has virtually no more complaints.

Wood-sawing machines    

Crane system

In the crane system, the requirements on the operating safety are especially high due to the long travels. Expensive shut downs and downtimes must be avoided in any case.

Crane system    

Special machine construction

For this milling machine only energy chains were considered that could satisfy the complex requirements occasioned by the high feed rates and the bend radii.

Special machine construction    

激光切割机

Because of the high demands on dynamics, the energy chain had to be stable, strong and not too heavy. The chain experiences very high lateral acceleration particularly on the Y-axis.

激光切割机    

Crane system

In crane construction, energy supply systems frequently prove their technical and economic strengths. Flexibility, variability and a space-saving installation are only some of the most important criteria.

Crane system    

Special machine construction

Preassembled energy supply systems come into operation here. They provide the edge to cut down the cost of the process.

Special machine construction    

Wood processing
machine

There is little space available and the cables are strongly stressed due to the complex movements.

Wood processing machine    

Shipyard crane

Energy supply systems for shipyard cranes successfully in operation since six years.

Shipyard crane    

卸船机

441 m travel: Reduction of tensile forces by about 75%.

卸船机    

装船机

自从船用装载机在2000年开始运行,其拖链的机械性能或其中的电缆,都未发生过任何问题。

装船机    

Glass production

Higher variability at lower costs - Multidimensional energy supply systems raise the performance of robots.

Glass production    

搬运系统

用于电路板的机器人搬运系统。

搬运系统    

敞开式潮汐发电机

工程塑料拖链使得在开放海域的任何一种维护都过时了;传统的金属拖链不足以满足技术、气候和机械要求的结合。

敞开式潮汐发电机    

Dummy robot

A very high acceleration provided an enormouschallenge for the design engineers of this robot.

Dummy robot    

Door drives

Previously used cables have been replaced by flexible CF9 TPE control cables, which have a significantly longer service life.

Door drives    

污水处理厂

使用的 igus® 产品,直至今日,已经减少了大量的维护成本。

污水处理厂    

Adhesive resin system

In the case of this adhesive resin system, a lifting platform moves upwardto a height three or four times a day to empty barrels with a volume ofapprox. 200 litres.

Adhesive resin system    

水下钻孔机

Series CF27.D servo cables in underwater applications.

水下钻孔机    

Dismantling tool

Flexible chainflex® CF9 control cables and various hoses in zig-zag application.

Dismantling tool    

TV - production

Highly flexible chainflex® control cables in TV production.

TV - production    

低地板电车

Operational safety in low-floor vehicles thanks to chainflex® control cable for extremely small bend radii.

低地板电车    

Machine building

The technical demands on energy supply systems in machinery and plant construction require cables that work reliably.

Machine building    

特殊的机械结构

能源供应系统即使在特殊用途机械结构的特别恶劣的环境条件下也能证明其可靠性。

特殊的机械结构    

Digital camera technology

The chainflex® bus cables are used for their robustness and signal quality.

Digital camera technology    

Linear motor axes

Energy supply systems and cables for the highest demands in linear drive technology.

Linear motor axes    

Electric go-cart

Conversion of a go-cart with combustion engine into an electric go-cart with maximum driving pleasure.

Electric go-cart    

Robot elephant

To the quarter finals of EUROBOT 2009 with the robot "elephant".

Robot elephant    

室内及室外起重机

户外起重机必须能够承受恶劣的天气条件。室内起重机也可以在交替的湿度影响下工作,同时具有极高的温度。

室内及室外起重机    

检测机器人

该机器人在清洗前后检查通风井。通过电缆供能

检测机器人    

Design motorbike

Robust chainflex® cable CF 9 also withstands adverse weather conditions.

Design motorbike    

Conveyor unit of coal excavator

The winner of this year’s golden vector is also the longest travel ever to be realised with plastic energy chains in the world.

Conveyor unit of coal excavator    

Multi-axis robots

Maintenance free with cables and multi-dimensional energy chains.

Multi-axis robots    
Further interesting applications from extremely diverse areas can be found here.

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