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Plastic energy chains in a machine tool for a student project

As part of the Young Engineer Support from igus, a modern machine tool was created

Once again, a great project has been launched at the Institute for Machine Tools and Industrial Management (iwb) at the Technical University of Munich with 5 students from the Machine Tools thematic group. Jan Rasch, Cedric Rohr, Thomas Odenthal, Markus Hölle and Christian Junghans were able to implement their project, the development and construction of a machine tool, thanks to the sponsorship of several companies, including YES, the igus Young Engineers Support. At present you have made a 1:1 scale model out of wood. Your next step will be to transfer all the components from the model to a steel structure. The model can be moved and controlled by means of a touch screen, and the software created in-house is constantly being further developed and optimised.

Profile

  • What was needed: E2 R100 series R117 and R118
  • Requirements: the thematic group has set itself the goal of designing and implementing a modern machine tool that reflects current research topics in the field of production technology; energy chains from igus are used in the system
  • Field of application: as a demonstration object at trade shows and events
Other products for machine tools
Milling machine

Project description

The goals of the student project "Highly Innovative Machine Tool" are the development and design as well as the construction of a machine tool. It is exhibited as a demonstrator at trade shows and events. The machine will be used to showcase research projects of the Machine Tool Group and its partners to the public.
 
The concept of the machine tool includes special features that reflect current research topics in the field of production technology. For example, friction welding with automated tool change is also to be implemented with the milling spindle. All machining is done dry. Furthermore, due to the use of linear drives from different manufacturers, the aim is to implement the control system with an open bus system. The ability to change is another central requirement.
 
The five-member team consisting of students of mechanical engineering and electrical engineering has set itself the goal of systematically designing the implementation of this novel machine concept. Parts of the development process included the methods of FEM and multi-body simulations, as well as verification through trials. The project is now going into the second round. While the structural part has received the final touches, the machine is now to be brought to life by implementing the control and regulation technology. A laboratory setup with the drive and control elements as well as the assembly unit will be exhibited at the "Munich Colloquium".
Overview of E2 R100 energy chains

Current status and data:

Dimensions: 1300 mm x 1300 mm x 1300 mm

Travels X/Y/Z: 500 mm x 500 mm x 400 mm

Spindle: n = 0…24.000 1/min, p = 3.6 kW

Axes: 2x KGT (Y,Z), 1x LDA (X), 1x rotary table B-axis, 1x drive assembly unit

Manual assembly

Production characteristics and CAD model

Dry machining

Complete machining

Milling and friction welding with one spindle

Assembly process in the working area

Transparent processes

Open control (IPC)

Versatility

Energy efficiency



"Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes"为igus®的注册商标,受德意志联邦共和国以及其他一些国家商标法的保护。这份清单并未列出igus GmbH以及在德国、欧盟、美国和/或其他国家或司法管辖区的igus分公司的所有商标(此外还有一些正在申请中的商标和待审批的注册商标)。

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH